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Carbon Graphite material
  • Carbon Graphite Manufacturing Solutions

    The product is made of graphite impregnated with different resins or metal materials. It has good corrosion resistance, self-lubrication, high thermal conductivity and low expansion coefficient. Advantages such as low friction coefficient. It can be used for mechanical seals, sliding bearings, and radial split seals.

    Carbon graphite product technical parameters

    CategoryModelDensity(g/cm)Flexural Strength(MPa)Compressive Strength(MPa)Shore Hardness(HS)Porosity(%)
    Epoxy ResinM106H1.7565200852.0
    M120H1.7060180802.0
    M205H1.7060200702.0
    M252H1.7245120452.0
    Furan resin impregnated (K)M106H1.7567200903.0
    M120H1.7062180853.0
    M205H1.7062200753.0
    M252H1.7247120483.0
    Phenolic resin (F)M106H1.7560200852.5
    M120H1.7055180802.5
    M205H1.7055200702.5
    M252H1.7240120452.5
    Antimony DippingM106D2.265220703.0
    Impregnating resinKC-6731.877824587-
    Impregnated antimonyKc67092.39030088-
    Impregnating resinEk22001.8275200110(HR)2.5
    Impregnated antimonyEk32052.25952601152.5
  • Silicon Carbide

    Silicon carbide is an industrial ceramic material with high hardness, high wear resistance, low friction coefficient, strong oxidation resistance, good thermal stability, and low thermal expansion coefficient. With excellent properties such as high thermal conductivity and chemical resistance, it can be used in various mechanical equipment requiring wear resistance, corrosion resistance and high temperature resistance. Silicon carbide has become an important engineering material, widely used in machinery, metallurgy, mining, chemical and other industries, such as mechanical seal seal rings, sliding bearings, nozzles, cutting tools, etc.

    • DX101

    • DX201

    • DX202

    • DX203

    • DX204

    DX101 Reaction Bonded Silicon Carbide (RBSiC)

    Reaction sintering SiC is the reaction of fine particles of SiC, carbon powder and additives in a proportion of uniformly mixed and infiltrated silicon. Excessive silicon is filled into the voids to obtain highly dense ceramic materials.

    DX201 Pressureless Sintered Silicon Carbide (SSIC)

    This material is a dense SiC ceramic product made by pressureless sintering of high-performance submicron SiC powder. It does not contain free silicon and has fine grains. It has high temperature resistance, high strength, high hardness, high corrosion resistance, and oxidation resistance. It is the general material of choice for mechanical seal rings, sandblasting nozzles, armor, magnetic pumps, and canned pump components in the international and domestic market. It is especially suitable for use in working conditions that transport corrosive media such as strong acids and alkalis.

    DX202 Pressureless Sintered Silicon Carbide plus Graphite (SSiC+G)

    Pressureless carbonized products are made by adding fine graphite particles on the basis of pressureless sintering SiC and sintered at high temperature. The material not only possesses the excellent performance of SSIC, but also improves the self-lubricity and dry friction resistance of the material due to the presence of graphite particles. Suitable for use under working conditions such as strong corrosion, high or inconsistent load, dry friction, hard-hard teaming, such as sliding bushings.

    DX203 Microporous Pressureless Sintered Silicon Carbide (microporous SSiC)

    The material is a special pressureless sintered SiC that optimizes the friction performance of the sealing surface. It is formed by forming uniformly distributed and independent spherical micropores during the sintering process. When the friction pair contacts the fluid medium, the spherical micropores will serve as a storage cavity for the fluid medium so that the medium can fully apply a lubricating effect, thereby reducing the coefficient of friction and frictional heat on the end face. When the fluid medium is insufficient, the liquid storage of the micropores will improve the lubrication conditions and help promote maintain a fluid film at the sliding interface. This microporous lubrication mechanism makes the microporous SSIC better than the conventional reaction sintering and pressureless sintered silicon carbide under many working conditions. It is suitable for limited lubrication working conditions and the harsh application environment of the combination of hard and hard grinding surfaces.

    DX204 SSiC+G with Micropores

    The material contains both fine graphite particles and spherical micropores for storing fluid media. It combines all the excellent properties of pressureless sintered SiC, pressureless sintered SIC+C and pressureless sintered SIC with micropores, and will maximize the dry friction and thermal shock resistance of the material to meet the most demanding working conditions. It is especially suitable for the production of high-performance canned motor pumps and magnetic drive pump components.

    Technical parameters of silicon carbide products

    Bulk
    density(g/cm)
    Rockwell
    hardness(HRA)
    Modulus of
    Elasticity(GPa)
    Flexural
    strength(MPa)
    Compressive
    strength(MPa)
    Thermal
    conductivity(W/(m.K))
    Coefficient of
    thermal expansion(1*10*/C)
    DX101(RBSiC)≥3.0392.038337420971614.3
    DX201(SSiC)≥3.1094.045744922591464.0
    DX202(SSiC+G)2.90-2.95-3232318861423.9
    DX203 (Microporous SSIC)3.0-3.0591.6388287878144-
    DX204 (Microporous SSiC+G)2.08-2.84-336232-135-

    The composition of silicon carbide products

    Silicon carbide
    content(%)
    Silicon carbide
    content(%)
    DX101(RBSiC)≥90<10
    DX201(SSiC)≥98-
    DX202(SSiC+G)≥90-
    DX203 (Microporous SSiC)≥98-
    DX204 (Microporous SSiC+G)≥90-

    Pressureless Sintered Silicon Carbide integral multi-curved ballistic armor chest plate

    Pressureless sintered silicon carbide integral multi-curved armor ballistic plating, due to its light weight, high hardness, excellent ballistic impact resistance and overall protection performance, is widely used in personnel protection.

The information provided on this chart is for general material property reference only.  The customer should recognize that exact properties of materials may vary according to product configuration but close control of values of most properties can be maintained, if specified. Nothing herein is provided, or is to be construed, as absolute engineering data or constituting a warranty or representation. Contact DX for cost-effective design, development and manufacturing assistance.
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